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Automatic High Speed Roof Panel Roll Forming Machine Double Layer 4KW Hydraulic Motor
1. Description of Our Double Layer Roll Forming Machine
Compared to a single layer roof panel roll forming machine, this double layer roll forming machine is designed to produce two different kinds of metal sheets which can be one trapezoidal roofing and one metal roof tile
It shall be pointed out that the two layers of roll forming parts on this double layer roll forming machine cannot work at the same time, which means each one of the roll forming systems (top roll forming and bottom roll forming) will stop when the other is working.
The two-layer or two levels roll forming parts share the same motor and the change of running between top and bottom roll forming part is made through a clutch equiped on this double layer roll forming machine.
A double sheet roll forming machine usually consists of a decoiler, two entry feeding guides with entry shearing optional, two roll forming systems, one Cutting frame with two cutting dies, one transmission system, one control system and runout tables.
2. Application Of The Double Layer Roll Forming Machine
This machine is widely used in the production of the metal roof sheets and wall panel.
our machines are exported to many countries: Rwanda, Thailand, Philippines, Dubai, USA, South Africa, Peru, Russia, Saudi Arabia, Malaysia, Indonesia, etc.
3.
Major technical parameters of double trapezoidal roofing sheet roll forming machine
Suitable Material | Type | PPGI/GI/PPGL Coil |
Thickness | 0.3-0.8mm | |
Width | 914mm/1000mm/1200mm/1250mm/1450mm | |
Yield Strength | 230~550Mpa | |
Power Specs | Voltage | 380V/3PH/50HZ, accept customization |
Main Motor | 7.5kw | |
Hydraulic motor | 4kw | |
Hydraulic pressure | 10-12MPa | |
Machine Specs | Forming steps number | 16~22 steps |
Shaft Material | 45 # steel tempered, 70mm | |
Roller Material | 45 # steel coated with hard chrome | |
Main machine body | 350# H steel welded | |
Transmission | Chain and Sprocket, chain size 1.5 inch | |
Wall Plate | 18mm thickness | |
Blade material | Cr12 mould steel with quenched treatment 60-62 | |
Forming Speed | 0-12m/min for standard solution | |
Cutting system | Length-set cutting after roll formed | |
Control System | Delta PLC and Converter | |
Manual decoiler | Max width of coiling: 762~1250mm Max weight of loading: 5000kg | |
Output Supporter | 2 Pcs Simple Supporter | |
Dimension of the machine | 7.5m*1.5m*1.2m (L*W*H) | |
Weight of the machine | 6 ton |
4. Main Components Of Double Layer Roll Forming Machine
Manual Decoiler | 1 Set |
Feeding Table | 1 Set |
Roll Forming Unit | 1 Set |
Post Cutting Unit | 1 Set |
Hydraulic Station | 1 Set |
PLC Control System | 1 Set |
Reveiving Table | 1 Set |
5. Production Flows Of Double Layer Roll Forming Machine
Uncoiling the sheet---Infeed guiding--Roll forming---Rectifying the straightness---Measure length---Cutting the panel--panels to the supporter (option: automatic stacker)
6. Advantages Of Our Double Layer Roll Forming Machine
· More than 10 engineers with more than 10 years experience
· More than 10 designers with more than 10 years experience
· Many sets advanced CNC production lines on site
· Passionate Team
· Our machine's warranty period is 12 months and and we supply the technical support for the whole life of the equipment.
· Our company has more than 10 years of production experience
· Our workshop area of 25,000 square meters
7. Installation service
After the machine arrives at the destination, the seller will send the technician to the buyer’s factory to install the machine if the buyer wants. The buyer needs to provide some technicians to assist in the installation work.
Installation period is around 5 days. The buyer should have been prepared for the steel sheet, foundation position the machine before seller’s technician's departure.
The buyer should arrange the accommodation, food, and traffic in the destination
Training period: 2 days. (we can supply training on the operation spot if buyer needs)
Within 3 months after the arrival of the goods at the port of destination, if there is no installment requirement from the Buyers, the goods should be counted as up to standard. Inspection standard is based on the technical standard signed by both parties and our company standard.