Botou Golden Integrity Roll Forming Machine Co., Ltd
The most professional roll forming machine and light gauge steel framing roll forming machine manufacturer
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1. Description of Solar Strut Roll Forming Machine
Briefly, a solar panel frame roll forming machine produces the steel channels often used as supporting frames of the solar panel.
There are standard dimensions for common uni strut channels, i.e. 21*41, 41*41 and 41*61 etc. And also there are punching holes continuously on the bottom of the channels for joints. The following are some regular joints or connections.
Basic strut channel comes in the open box section, where several variations are available with small different shapes as well as different hole patterns for mounting to walls and supports. Generally, the materials for making the channels are 1.5-2.5mm thick zin-coating steel or cold rolled steel.
In addition, some other materials are also available for different applications. For instance, stainless steel will be used where rusting might become a problem (e.g., outdoors, facilities with corrosive materials), while aluminium alloy is better material when weight is an issue or from fiberglass for very corrosive environments.
2. Technical details of solar panel support uni strut C channel roll forming machine:
| Raw Material | Galvanized Steel Coils |
| Material Thickness | 1.5mm-2.0mm |
| Material Widths | 100mm-180mm |
| Profiles | 21mm*21mm & 41mm*41mm |
| Leveler | 7 Rollers (3 rollers top & 4 rollers bottom) |
| Feeder | Auto Servo Feeder |
| Pressing Machine | High-speed pressing machine |
| Forming Stands Structure | Individual forming stands |
| Rolling Stations | 18 stations |
| Forming Speed | Appr.18m/min. Max. |
| Diameter of Shaft | Dia 80mm |
| Material of Shaft | 45# steel with tempering treatment |
| The material of Roller | Gcr15 Bearing Steel with heating treatment after CNC processing |
| Transmission of Machine | Gear-boxes and Universal Joint Shafts |
| Main Power | 2*15KW |
| Motors | Siemens motor |
| Transmission of gearboxes | 1”double-roller chains |
| Cooling/Lubricant system | will be used to keep the rollers in better running condition |
| Protective Cover | Safety Covers will be used for both roll formers |
| Cutting unit | Hydraulic tracking cutter |
| Materials of Cutting Die | Cr12MoVsteel |
| Control system | Siemens PLC control system |
3. Production Flows of solar panel support uni strut C channel roll forming machine
Uncoiling the sheet---Infeed guiding--Roll forming---Rectifying the straightness---Measure length---Cutting the panel--panels to the supporter (option: automatic stacker)
4. Main components of solar panel support uni strut C channel roll forming machine
| Decoiler | 1 Set |
| Guiding Equipment | 1 Set |
| Roll Forming Unit | 1 Set |
| Post Cutting Unit | 1 Set |
| Hydraulic Station | 1 Set |
| PLC Control System | 1 Set |
| Reveiving Table | 1 Set |
5. Advantages
· Germany COPRA software design
· 5 engineers with more than 20 years experience
· 30 professional technician
· 20 sets advanced CNC production lines on site
· Passionate Team
· Installation engineers can reach your factory within 6 days
· 1.5 years maintenance and whole life technical support
6. After-sell service
A. Foreign debugging
If you need, we will arrange our professional engineers to help you install and debug the machines well. Buyer should pay $60 per day
B. Guarantee period
The warranty will be maintenance, maintain in the guarantee period of 18 months starting from delivery. Because of the quality of equipment during guarantee period, we will provide the parts free of charges, which is in the conditions of correct operation. (Natural disasters or factors which can’t forced by human are excluded).
C. Training
During installation and adjustment of the equipment, our engineers shall provide the training to
buyer’s personnel request to operate and maintain the equipment. Including foundation construction, electrical works, hydraulic oil, safe operation and non-standard safety items, testing material and etc.
D. Lifetime services
Life time services to every customer.
7.Service:
A. Foreign debugging
If you need it, we will arrange our professional engineers to help you install and debug the machines well. Buyer should pay $60 per day
B. Guarantee period
The warranty will be a maintenance, maintain in the guarantee period of 18 months starting from delivery. Because of the quality of equipment during the guarantee period, we will provide the parts free of charges, which is in the conditions of correct operation. (Natural disasters or factors which can’t be forced by human are excluded).
C. Training
During installation and adjustment of the equipment, our engineers shall provide the training to
the buyer’s personnel request to operate and maintain the equipment. Including foundation construction, electrical works, hydraulic oil, safe operation, and non-standard safety items, testing material and etc.
D. Lifetime services
Lifetime services to every customer.
4). Q: After buying JCX-Machinery’s equipment, is there technician in charge of supporting on-site installation?
A: Yes, if the equipment is directly sold from JCX-Machinery, we will arrange experienced technicians to support for the installation and collaboration when the machine arrives.
If the device is sold by JCX-Machinery’s distributors,JCX Company will authorize them to send experienced engineers to support for the installation and collaboration when the machine arrives.